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ModuleCo is thrilled to announce the successful delivery of a brand-new maternity operating theatre suite at Tameside General Hospital. The facility, developed in collaboration with Tameside and Glossop Integrated Care NHS Foundation Trust, is a state-of-the-art modular building that will significantly expand the hospital’s capacity for maternity surgeries. Located next to the existing Maternity Unit, the two-storey building houses a 63 m² operating theatre with an integral three-person scrub area, a lay-up prep room, a dirty utility room, a first-stage recovery space, as well as dedicated male and female changing rooms and a theatre store. This comprehensive suite was designed and built by ModuleCo using modern off-site construction methods, enabling a high-quality result to be delivered on a fast-track schedule.



With the addition of this new theatre, the maternity department at Tameside General Hospital will now benefit from two fully equipped obstetric operating theatres on site. This expansion is expected to enable more planned (elective) and emergency procedures to be carried out within the maternity unit, which in turn frees up the main hospital theatres for other elective surgeries. The project also provides much-needed support facilities, including additional recovery space and staff preparation areas, thereby enhancing overall surgical capacity and reducing pressure on other departments. Hospital leaders have described the new facility as a “sustainable solution” for improving local maternity services, one that will help meet growing demand and bolster the quality of care for patients.

















Tameside and Glossop ICFT spokesperson: “This new theatre will allow patients greater access to planned and emergency procedures within the locality, as well as supporting staff with increased and improved medical facilities. With a total of two functioning maternity theatres now in the department, we can greatly enhance our capacity for procedures, reducing pressure on other departments within the hospital. New and innovative modern facilities compliant to HTM/HBN standards will improve staff experience, which in turn benefits patient recovery and the standard of care given”.



The maternity theatre suite was delivered under a tight timeframe thanks to ModuleCo’s off-site construction approach. Major structural and interior components were fabricated in a factory-controlled environment, ensuring excellent quality and reducing on-site building time. Once the modules were delivered to Tameside, ModuleCo’s project team swiftly assembled and commissioned the facility with minimal disruption to the busy hospital. Planning approval for the building was granted in late 2024, and the completed theatre suite is set to open in mid-2025, reflecting the speed at which this turnkey project progressed. The initiative was backed by national funding (the UK Government awarded £5 million to the Trust for this project) with the Trust contributing additional capital from its annual allocations.

















Jonathan Brindley, Sales and Marketing Director at ModuleCo, said: “We are delighted to have worked with Tameside & Glossop ICFT to deliver this much-needed facility for their maternity unit. The Trust has invested in a cutting-edge modular theatre built to the highest clinical standards, and it’s fantastic to see it already making a difference for both staff and patients. By leveraging our off-site construction approach, we were able to complete the building in a very short timeframe while maintaining premium quality, providing the very best environment for care”.



The new maternity operating theatre suite will officially open in July 2025, and is poised to start treating patients immediately. Hospital officials say this milestone “will help us to provide the best possible care for mothers and babies in our community”, marking a proud moment for everyone involved in the project and a significant boost for maternity services in Tameside.
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The highly anticipated St Austell Elective Surgical Hub has officially opened its doors, marking a significant step forward in providing accessible, high-quality healthcare for residents across Cornwall. Delivered by ModuleCo in collaboration with the Cornwall Partnership NHS Foundation Trust, this state-of-the-art modular healthcare facility at St Austell Community Hospital will support the delivery of approximately 5,000 elective day surgery procedures annually.



The new hub enhances the hospital’s capabilities, which have traditionally centred on outpatient clinics, minor injury care, diagnostics, and rehabilitation. Now, with two advanced operating theatre suites, dedicated recovery wards, and preoperative assessment rooms, the hospital is set to play a vital role in alleviating pressure on larger acute hospitals in the region, such as Royal Cornwall Hospital and Derriford Hospital in Plymouth.



Cutting-Edge Design and Rapid Delivery



The surgical hub was procured through the NHS Shared Business Services Modular Buildings Framework, with ModuleCo providing a complete design and build solution. Using an off-site construction approach, the facility was constructed to 90% completion in a controlled environment, reducing risks and ensuring consistent quality. This method enabled the project to be completed in just 28 weeks from assembly to handover, with foundation and enabling works carried out simultaneously to streamline the timeline further.



Designed to be self-sufficient, the hub features resilient air source heat pumps for heating and hot water, as well as 100m² of photovoltaic panels integrated into the existing site system, ensuring sustainability. Only power and mains cold water were required as incoming services, highlighting the efficiency of the design.

















A Collaborative Effort to Transform Patient Care



The grand opening event brought together key stakeholders and healthcare leaders, celebrating the hub’s potential to make a real difference in the lives of local patients. The importance of the project was further underscored by regional media coverage, including ITV News and the BBC, which highlighted the hub’s contribution to reducing surgical waiting times and improving access to care across Cornwall.



Steve Williamson, Chief Executive of Royal Cornwall Hospitals NHS Trust, expressed the importance of the new facility:



“Having two extra operating theatres increases our overall capacity. That is really important as we look to reduce the waiting times for surgeries. That is happening right across the NHS, so we are absolutely thrilled that we are starting work on a new elective operating centre here at St Austell.”



Debbie Richards, Chief Executive of Cornwall Partnership NHS Foundation Trust, highlighted the hub’s impact on accessibility:



“This is a really important milestone of our partnership with the Royal Cornwall Hospitals NHS Trust, but also the work that is being enabled by NHS Cornwall and Isles of Scilly Integrated Care Board.



It means that local people will be able to access some of their surgical procedures in the St Austell community. These are day case procedures, but it does mean that people will be able to come here and access care in a more convenient way.



It is also going to provide some additional capacity that means as a system, we will be able to bring down waiting lists across the county.”

















Jonathan Brindley, ModuleCo’s Sales Director, spoke about his experience leading the project:



“There is certainly a buzz surrounding the facility’s significant impact on reducing waiting lists. With the investment in their local hospital, it has been extremely well received by the local community. Patients from St Austell and the wider Cornwall area are now able to avoid lengthy trips to the main acute hospital sites for treatment.



Less than 12 months ago, the site was still just a grassy field. We started on site in February and handed over in August, taking just 28 weeks from the start of off-site construction to completion. This was incredibly powerful to demonstrate to today’s grand opening attendees.



I just want to thank everyone involved in the project, as it showcases the very best of what we can achieve and the relationships we aim to establish with all stakeholders involved in the projects we undertake.”



With its cutting-edge facilities and patient-centric design, the St Austell Elective Surgical Hub demonstrates how ModuleCo’s modular construction solutions can support the NHS in delivering much-needed healthcare infrastructure quickly and sustainably. 



Read more about the Trust’s perspective on the hub here.





Learn more about ModuleCo’s modular surgical facilities




Surgical Facilities






Discover more about the modular surgical hub at St Austell Hospital




Elective Surgical Hub






Read the St Austell Surgical Hub ground breaking press release




Press Release



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Keir Starmer’s announcement on reforming elective care reflects a vital recognition of the challenges facing the NHS. Among the key proposals are plans for new surgical hubs and an expanded focus on Community Diagnostic Centres (CDCs). These reforms mark a critical step towards enhancing access to care, reducing waiting times, and empowering patients with greater choice.



At the heart of these proposals is a transformative shift toward what could be described as a “Neighbourhood Health Service.” This vision aims to decentralise healthcare delivery, placing care closer to communities. By enabling patients to access treatments locally, these reforms promise not only to ease the burden of travel but also to improve the overall patient experience and ensure timely interventions.



The Benefits of a Neighbourhood Health Service



A neighbourhood-focused approach to healthcare offers a range of tangible benefits. By placing care closer to home, patients in both urban and rural areas can access services that were previously out of reach without requiring extensive travel. This localised access reduces logistical challenges for patients and their families, especially for those reliant on public transport or with mobility issues, making healthcare more inclusive and equitable.



The expansion of local services also has the potential to significantly reduce waiting times. By increasing capacity for diagnostics and surgical procedures in community settings, patients can receive timely treatment, avoiding the delays that often result from bottlenecks in overstretched acute hospital systems. Importantly, this shift empowers patients with more control over their care pathways. The ability to choose services based on convenience, waiting times, and location fosters greater confidence and satisfaction in the system.



The Role of Surgical Hubs and Community Diagnostic Centres



Surgical hubs and CDCs are integral to achieving the goals of a Neighbourhood Health Service. These facilities represent a shift away from centralised care models by redistributing routine diagnostics and elective procedures from acute hospitals to specialised community-based settings. This approach not only eases pressure on acute hospitals, freeing up capacity for urgent and complex cases, but also streamlines care delivery.



Purpose-built surgical hubs are designed for efficiency, enabling high-intensity procedures such as cataract surgeries or orthopaedic treatments to be carried out in high volumes. This reduces delays for patients while ensuring they receive care in modern, fit-for-purpose environments. Similarly, CDCs consolidate diagnostic services into accessible locations, often providing same-day diagnostics and consultations. This holistic approach improves patient flow across the healthcare system, reducing congestion and optimising resource utilisation.



These centres also serve as hubs of specialised expertise. By concentrating specific services and skills in one location, surgical hubs and CDCs standardise the quality of care and improve outcomes for patients. The redistribution of services supports long-term sustainability, making the NHS better equipped to meet the growing and increasingly complex demands of healthcare.



Supporting the NHS Vision



As a company involved in delivering new NHS facilities, ModuleCo has played an active role in supporting the expansion of elective care services. In two years, we have delivered 31 new operating theatres, helping the NHS expand capacity during a critical period. Our recent projects include the St Austell Elective Surgical Hub, which performs 5,000 procedures annually, and the Royal National Orthopaedic Hospital hub, with its four state-of-the-art theatres.



ModuleCo has also contributed to the development of CDCs, such as the Barking Community Diagnostic Centre, praised by Professor Sir Mike Richards as “a fantastic centre” for its potential to accelerate diagnosis and reduce waiting times. We are currently delivering the North Kent CDC at Livingstone Community Hospital and others, further extending the NHS’s diagnostic capabilities. While our contributions have supported the NHS estate, they represent just one part of the collective effort required to meet the growing demand for services.



Looking Ahead



The journey toward a Neighbourhood Health Service requires sustained investment, innovation, and collaboration. The NHS has shown its ability to adapt and evolve in response to challenges, and this reform agenda presents an opportunity to deliver care in ways that are not only more efficient but also more compassionate and patient centred.



As the NHS continues to adapt and grow, we remain committed to supporting its vision of care that is accessible, equitable, and tailored to the needs of communities across the UK by delivering our modular healthcare facilities to the highest quality in the shortest timeframe.
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ModuleCo, in partnership with Dartford and Gravesham NHS Trust, is delighted to announce that work has commenced on the new North Kent Community Diagnostic Centre (CDC) at Livingstone Community Hospital in Dartford. This state-of-the-art modular facility will enhance diagnostic services in the region, significantly expanding the Trust’s capacity to deliver life-saving tests and screenings.



A groundbreaking ceremony was recently held on-site to mark this important milestone, attended by representatives from ModuleCo and the Dartford and Gravesham NHS Trust. The event celebrated the progress made so far, with site clearance now complete and the modular building’s construction well underway at ModuleCo’s specialist manufacturing facility in Mitcheldean, Gloucestershire.













Scheduled for handover in June 2025, the permanent CDC will replace a temporary facility installed in November 2023, providing a long-term solution to the growing demand for diagnostic services. Designed as a 1,160m² standalone building, the CDC will house advanced imaging equipment, including MRI and CT scanners, as well as multiple diagnostic assessment rooms for respiratory testing, phlebotomy, ECG, echocardiography, and ultrasound. The facility will operate seven days a week, from 8:00 AM to 8:00 PM, enabling the Trust to perform an estimated 130,000 additional tests annually.



Speaking at the groundbreaking event, Jonathan Brindley, Sales and Marketing Director at ModuleCo, said:



“We are thrilled to see this project take shape and are proud to partner with Dartford and Gravesham NHS Trust to deliver a truly cutting-edge facility. Off-site modular construction is the future of healthcare infrastructure, enabling us to deliver complex projects more efficiently while maintaining the highest standards of quality. The North Kent CDC will be a game-changer for the region, providing patients with faster access to vital diagnostic tests.”



Andy Godden, Managing Director of ModuleCo, shares his thoughts:



“This is an exciting milestone not only for ModuleCo but also for the patients and clinicians who will benefit from this incredible facility. The advanced modular construction process means that the CDC will arrive on-site already 90% complete, ensuring minimal disruption to the hospital and local community. We are proud to contribute to such a transformational project that will support the NHS in delivering first-class diagnostic services for years to come.”



The North Kent CDC is a turnkey project, with ModuleCo managing all aspects, from design, off-site construction and foundation works to the installation of cutting-edge diagnostic equipment. Once operational, it will play a crucial role in reducing wait times and enhancing patient outcomes across North Kent.





Learn more about ModuleCo’s modular healthcare facilities




Healthcare Facilities






Discover more about ModuleCo’s modular imaging facilities




Diagnostic Facilities







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The Mexborough Elective Orthopaedic Centre (MEOC), delivered by ModuleCo, has achieved a remarkable 100% score in a recent patient satisfaction survey.



Located at Montagu Hospital, the MEOC is a state-of-the-art modular surgical facility dedicated to providing top-quality elective orthopaedic services. This achievement highlights the facility’s commitment to delivering exceptional care and comfort for patients.



Jennifer Cooke, a patient from Rotherham who recently underwent a total hip replacement, praised the MEOC for its significant role in her recovery. “Being here at the MEOC has been instrumental in my recovery. The facility is fabulous, and the staff have been so supportive,” she commented.

















During a recent tour of the facility, Richard Parker OBE, Chief Executive of Doncaster and Bassetlaw Teaching Hospitals NHS Foundation Trust, said: “I am thrilled to showcase the fantastic developments at Montagu Hospital. These investments reflect our commitment to bringing the future of healthcare into our local community, with the Montagu CDC and MEOC standing as prime examples of high-quality care in a community setting.”



The MEOC, officially opened last year, continues to set a high standard for patient care, combining cutting-edge design with a patient-first approach. This outstanding result reinforces its reputation as a leading centre for orthopaedic care in the region.





Learn more about ModuleCo’s modular surgical facilities




Surgical Facilities






Discover more about the modular surgical hub at Montagu Hospital




MEOC Project






Read the MEOC formal opening press release




Press Release







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FOR IMMEDIATE RELEASE







ModuleCo has successfully delivered a turnkey modular Community Diagnostic Centre (CDC) for Barking, Havering, and Redbridge University Hospitals NHS Trust at Barking Community Hospital. This state-of-the-art facility is one of the first of the forty new community diagnostic facilities promised by the government to enhance NHS services.



The new modular CDC is poised to perform 50,000 scans and tests annually, significantly expediting the diagnosis and treatment of patients in the local community. Among its many innovations, the facility introduces minimally invasive procedures using a cytosponge to detect cancer or pre-cancerous conditions of the stomach and gullet, and colon capsules that contain a small disposable camera to capture thousands of images as it travels through the gut, aiding in symptom identification.













Manufactured to almost 90% completion off-site at ModuleCo’s specialist manufacturing centre in Gloucestershire, the facility was simultaneously built while enabling works were conducted on-site. This approach not only reduced the overall project timeline but also minimised disruption to the small hospital site and the surrounding community.



ModuleCo’s design team engaged extensively with future end users of the facility, ensuring that the provided accommodation, equipment, and finish met the precise needs of both patients and staff. The ground floor features specialist CT and MRI scanning rooms with a central control room, seven diagnostic/assessment rooms tailored to various specialties from cardiology to phlebotomy, and a spacious open plan waiting area with an integrated reception desk.



The facility also includes essential support spaces such as clean and dirty utilities, a changing places room, a platform lift, and two stair cores to enhance access. The first floor is dedicated to staff facilities, including changing areas, showers, and rest spaces, with a future-proofed design for potential retrofit to accommodate more diagnostic/assessment areas.













Aiming for a BREEAM ‘Excellent’ rating, the project incorporates low carbon technologies such as air source heat pumps and PV panels, which occupy the available roof space. The enhanced performance of the building’s thermal envelope also aligns with the new Part L building regulations, ensuring efficient heating and cooling.



ModuleCo also managed the challenging enabling works, coordinating with UKPN, Essex and Suffolk Water, and Transport for London. This included the installation of a new HV power supply, housed within a newly-built substation, and the provision of new water and fibre supplies, making the new facility standalone from the rest of the hospital site. A standby generator ensures resilience in case of a mains power outage.



Upon visiting the finished building, the Trust’s patient advisory group praised it as “1st class!”, “Fantastic. So bright and airy,” and “A great example for others to follow.” At the facility’s opening, Professor Sir Mike Richards, pioneer of CDCs, remarked, “It is a fantastic centre, it feels spacious and it’s really going to help us get the time to diagnosis reduced, back to where it should be.”



Trust Chief Executive, Matthew Trainer, added, “The centre will have a huge impact on residents across north east London in the heart of Barking. For those worrying they might have cancer, it means we can give them the news they need quicker, either the all clear so they can get on with their lives, or, if they are diagnosed, we can give them the treatment they need.”



Councillor Maureen Worby, an early supporter of the CDC, commented, “I can’t explain how much of a difference this is going to make for our local residents. The commitment from the very beginning to have patients involved in the design is wonderful. It means patients feel relaxed, comfortable and that they are going to be put first.”



About Barking Community Hospital
Barking Community Hospital, part of the Barking, Havering, and Redbridge University Hospitals NHS Trust, serves the local community with a wide range of healthcare services. The hospital is dedicated to providing high-quality care and improving patient outcomes through innovative medical practices and facilities.



About ModuleCo
ModuleCo is a premier provider of modular construction solutions, specialising in the healthcare sector. With a focus on innovative design and efficient delivery, ModuleCo offers bespoke modular buildings that meet the highest standards of quality and sustainability. Their off-site manufacturing approach minimises disruption and accelerates project timelines, making them a leader in the modular healthcare construction industry.



For more information, contact us here.





Learn more about ModuleCo’s modular healthcare facilities




Healthcare Facilities






Discover more about ModuleCo’s modular surgical facilities




Surgical Facilities






Read about the modular CDC project at Barking Hospital




Barking CDC



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FOR IMMEDIATE RELEASE



ModuleCo is thrilled to announce the successful delivery of a state-of-the-art maternity operating theatre suite at Leighton Hospital, in partnership with Mid Cheshire Hospitals NHS Foundation Trust.



This new facility marks a significant milestone in the Trust’s mission to enhance and modernise maternity services. The existing maternity theatres, which had become outdated, required extensive refurbishment to maintain effective operations. With the new modular theatre now operational, the Trust can carry out necessary refurbishments without disrupting year-round maternity services, a solution that was not previously feasible.













In addition to serving as a decant facility during refurbishments, the new theatre addresses the increasing demands of the local population, ensuring that Leighton Hospital can continue to provide high-quality care.



Leighton Hospital, located in Crewe, Cheshire, is a key healthcare provider for the region. Managed by Mid Cheshire Hospitals NHS Foundation Trust, the hospital offers a comprehensive range of services including emergency care, surgery, maternity services, and specialised treatments. Established in the 1970s, Leighton Hospital has continuously evolved to meet the healthcare needs of the community, with a strong focus on modernisation and quality patient care.



The modular operating suite includes a 63m² operating room with an integrated three-person scrub area, an anaesthetic room, a lay-up prep room, and a dirty utility room. It consists of three 12m x 4m modules connected to the existing hospital by a traditionally built link and is supported by a rooftop plant room housing the air handling unit. Designed by ModuleCo’s in-house healthcare team and manufactured to 90% completion at their specialist facility in Gloucestershire, the project was expertly managed on-site by ModuleCo’s project delivery team.



ModuleCo is a leading provider of bespoke modular healthcare buildings, renowned for delivering high-quality, innovative solutions tailored to meet the unique needs of healthcare providers. With a focus on precision engineering and exceptional standards, ModuleCo designs, manufactures, and installs modular buildings that enhance healthcare delivery. Their expertise spans a wide range of healthcare environments, ensuring optimal functionality and efficiency.













Scott Malton, Chief Nursing Officer at Mid Cheshire Hospitals NHS Foundation Trust, expressed his enthusiasm: “The opening of this new theatre suite is excellent news and underscores our commitment to enhancing maternity services. In recent months, we have invested in our workforce by recruiting additional midwifery team members and staff to enable our midwives to focus on delivering babies and supporting local mothers. We have also expanded services by adding staff to support our maternity theatres and improving our maternity triage and waiting rooms.”



Jonathan Brindley, Sales and Marketing Director at ModuleCo, added: “We are delighted to have partnered with Mid Cheshire Hospitals NHS Foundation Trust to deliver this cutting-edge modular operating theatre suite. The Trust has invested in a premium surgical facility built to the highest standards in a controlled manufacturing environment and equipped with the latest clinical technology. This will provide an excellent working and care environment for their staff and, most importantly, for the patients they serve.”



For more information, contact us here.





Learn more about ModuleCo’s modular healthcare facilities




Healthcare Facilities






Discover more about ModuleCo’s modular surgical facilities




Surgical Facilities






Read about the modular maternity theatre project at Leighton Hospital




Leighton Theatre



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As part of our social value commitments on the Barking Community Hospital Community Diagnostics Centre project, our team visited Eastbrook Primary School to talk about modern methods of construction, construction site safety and care delivery in hospitals; the latter illustrated by our children’s book, ‘Riley goes to Hospital’.



Children in Year 1 and Year 2 classes were told how Barking, Havering and Redbridge University Hospitals NHS Trust‘s new Community Diagnostics Centre was manufactured off-site in our factory, brought to site on big lorries, lifted into place using an enormous crane and would now help the hospital diagnose patients using special MRI and CT machines.

















The children correctly identified that the modules manufactured for the CDC project were as tall as a giraffe, as long as a whale and as heavy as five or six elephants.



During the visit led by Josh Peace (Project Sales Lead) and Eliot Langfield (Marketing Manager), the children were taught about the importance of safety on construction sites and how we can protect ourselves.

























They helped Josh get dressed up in the correct gear to ensure he would be safe and could be seen when he is on the construction site. This included them selecting the correct headgear, eyewear, jacket, gloves and boots from a variety of options, including a rather fetching wig.



We gave one pupil a chance to win a prize by designing the most unique and brightly coloured personal protective equipment that Josh could wear on site to make absolutely sure he could be seen.

























They did not disappoint with everyone getting creative, using lots of colours and clever ideas to design the site safety gear. The drawings were so good that we had to give every single one of them a prize, with each of them receiving a copy of our ‘Riley goes to Hospital’ book to take home.



Eliot, who authored the book, then read the story to each class, explaining about all the different people whose job roles help to deliver care, teaching the children that is not just doctors and nurses who look after us when we are injured or unwell.

















The pupils heard about Davina the Dispatcher, Rosie the Radiologist, Adam the Anaesthetist, Simi the Surgeon, Pete the cheerful Porter and many more characters during Riley’s stay in hospital.



The school visit was a delightful experience for our team, clearly leaving an impression on the young group who (accurately) identified Josh as a “person of significance” from history and Eliot as a “famous author”.








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We are proud to announce that we have been awarded another RoSPA Gold Award, outperforming significant international competition to the highest award level for the third year in a row. This marks the fourth consecutive RoSPA health and safety award that we have received, following a silver award in 2021 and then consecutive gold awards in 2022, 2023 and 2024.



Despite a significant increase in the number of ours worked on site and the scale of our projects, our business has continued to improve our health and safety performance with statistics showing a reduction in the number of incidents.



The award demonstrates our continued commitment to a safe working environment for our people. Health, safety and well-being is at the forefront of our culture – putting safety first. We recognise within that our people are our greatest assets and we need to protect them.



It is our responsibility to ensure that employees and others affected by our activities will be protected, so far as is reasonably practicable, from risks to their health, safety and well-being arising from all work activities.



“We are delighted to have been recognised for all of our hard work in achieving a 2024 RoSPA Gold Award. I would like to say thank you to all of our hardworking team members, supply chain and partners for their continued commitment to upholding our outstanding health, safety and well-being culture.” Kamila Palonowska TechIOSH, Health, Safety and Well-being Manager.



“Safety is a responsibility shared by all, and I am proud that we continue to hold a RoSPA Gold award. It not only marks the high commitment our company has for safety, but also marks the shared commitment of our contractors and suppliers who help us deliver world class products in a safe and sustainable working environment, whether off-site or on-site.” – Philip Hoyle, Health, Safety and Well-being Manager.



The RoSPA Health and Safety Awards is one of the most prestigious and recognised health and safety schemes in the world. Thousands of organisations from 50 countries enter the awards each year, representing a total reach of millions of employees globally. Running for nearly 70 years, it recognises and rewards those that go above and beyond to achieve health and safety excellence.



RoSPA is a not-for-profit organisation that has worked for more than 100 years to help people recognise and reduce their risk of accidents, at home, on the road, at work and at leisure. Their goal is to enable everyone to live their lives to the full, safely.
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ModuleCo are delighted to have handed over a three-storey twin modular operating theatre facility at Torbay Hospital, in partnership with Torbay and South Devon NHS Foundation Trust. The facility has now been opened and is ready to serve patients awaiting hip, knee and shoulder replacements, as well as ophthalmic procedures.



The new healthcare building features two state-of-the-art operating theatre suites on the first floor along with a new entrance to the Hospital’s Heart and Lung Centre on the ground floor with a large welcome area, consolation and examinations rooms. The new surgical facility will enable to Trust to carry out an extra 4,500 procedures each year.

















The state-of-the-art surgical facility was formerly opened on 9th February 2024 by Liz Davenport, Trust Chief Executive, and Sir Richard Ibbotson, Trust Chair.



Dr Theresa Hinde, Clinical Director of Day Surgery and Consultant Anaesthetist at the Trust, said: “We are so proud of our local, national and even international reputation for excellence in day surgery that has grown over the past 30 years. Around 85% of surgery at Torbay Hospital is undertaken as a day case which we know has tremendous benefits for the people we care for, and we currently support around 12,000 people a year through the unit.



“I am excited to see the benefits of these new facilities for both the experience of our patients and the staff who work in them. The number of people we support will increase over time once the theatres become fully operational, which will help reduce waiting lists but more importantly help us treat local people sooner.”

















Sir Richard Ibbotson said: “These new facilities will enhance the care our hardworking teams provide for local people, as well as improving the working environment which will only help us attract and keep a talented workforce here at Torbay and South Devon.”



“I would like to thank our capital development, operational and clinical colleagues who have all contributed to making this major project happen. Our contractors, including KTA, Bailey Partnership, Peninsula Projects, Nevada Construction and ModuleCo, have worked closely with our teams on this development on a rapid timescale.”



This marks completion of the second half of a two-phase project that has also seen a modular endoscopy facility delivered at the same site and is a key milestone in the Trust’s Building a Brighter Future programme to improve their patient’s care experiences and outcomes.



Jacqueline Coles, Head of Elective Care for NHS England South West, commented: “I am delighted to see the two brand new theatres at Torbay District Hospital open today. The additional theatres mean more people, who require less complex surgery, will be seen and treated sooner than ever before. The theatres will also help to reduce the backlog of those patients with less urgent need as we continue to work together to improve people’s treatment, care and outcomes.”





Learn more about ModuleCo’s modular surgical facilities




Surgical Facilities






Read about the modular endoscopy project at Torbay Hospital




Torbay Endoscopy






Read about the Torbay modular operating theatres project




Torbay Theatres



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A groundbreaking ceremony has been held to mark the start of work on site for Cornwall’s new elective surgical hub.



The modular facility is already being manufactured off site at ModuleCo’s specialist manufacturing centre, running concurrently with the enabling works. Alongside other benefits, this approach of maximising off site construction to the point where the facility is 90% complete dramatically reduces the overall project programme when compared against traditional construction.



The facility features two state-of-the-art theatre suites, first stage and second stage recovery wards, and preoperative assessment rooms. In its first year of operation the new surgical centre will undertake more than 5,000 procedures, taking pressure off acute hospitals in the region.



Debbie Richards, Chief Executive of Cornwall Partnership NHS Foundation Trust says this development builds on the success of joint working between the two Trusts:



“This is a really important milestone of our partnership with the Royal Cornwall Hospitals NHS Trust, but also the work that is being enabled by NHS Cornwall and Isles of Scilly Integrated Care Board.



“It means that local people will be able to access some of their surgical procedures in the St Austell community. These are day case procedures, but it does mean that people will be able to come here and access care in a more convenient way.



“It is also going to provide some additional capacity that means as a system, we will be able to bring down waiting lists across the county.”



Chief Executive of Royal Cornwall Hospitals NHS Trust, Steve Williamson, explains how the hub will benefit patients and the NHS:



“It is really important to local people that depending on the surgical procedure they need to have, some of them will be able to receive that procedure here. If you are a resident of mid, north or east Cornwall, you may be able to receive your care here in St Austell rather than travelling to the Royal Cornwall Hospital or Derriford Hospital in Plymouth. It is fantastic, as we know that travel is one of the factors that can add to the stress of having surgery, having care close to home is really important.



“Having two extra operating theatres increases our overall capacity. That is really important as we look to reduce the waiting times for surgeries. That is happening right across the NHS, so we are absolutely thrilled that we are starting work on a new elective operating centre here at St Austell.”



The new modular surgical facility will be owned by Cornwall Partnership NHS Foundation Trust and operated by clinicians from Royal Cornwall Hospitals NHS Trust.
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ModuleCo recently handed over an orthopaedic surgical hub at Montagu Hospital, delivered in partnership with Doncaster and Bassetlaw Teaching Hospitals NHS Foundation Trust (DBTH), Barnsley Hospital NHS Foundation Trust (BH) and The Rotherham NHS Foundation Trust (RF).



The cutting-edge healthcare facility was manufactured to 90% complete off-site at ModuleCo’s specialist manufacturing centre features twin operating threatre suites and a recovery ward. It will officially open its doors to patients mid-January 2023 and is expected to see over 2,000 orthopaedic procedures in its first year.



The modular facility was officially opened during a ribbon-cutting ceremony in late-December 2023 attended by Suzy Brain England OBE (DBTH), Sheena McDonnell (BH) and Kamran Malik (TRFT), chairpersons of each partner Trust involved in the project.

















At the opening event, Suzy Brain England OBE stated: “Here we stand in a state-of-the-art facility which is a testament to the things we can achieve when we work together for the betterment of our patients.



“I know I speak for all of my colleagues here when I say that I hope the MEOC is just the first in a long line of such projects – initiatives where we are able to pool our collective know-how in order to provide the very best services for those we serve in Doncaster, Barnsley, Rotherham as well as the wider South Yorkshire region.”



Dr Richard Jenkins, Chief Executive of Barnsley Hospital NHS Foundation Trust and The Rotherham Foundation Trust, commented: “The Mexborough Elective Orthopaedic Centre of Excellence represents a significant leap forward in our commitment to delivering exceptional orthopaedic care. The collaborative effort between hospital trusts in Doncaster, Barnsley, and Rotherham, demonstrates our shared dedication to enhancing healthcare services in the region.



“This facility, equipped with state-of-the-art amenities and strategically located at Montagu Hospital in Mexborough, will undoubtedly make a positive impact on the lives of our patients. On behalf of all three trusts, I want to share my thanks with the project team, colleagues who have worked tirelessly on this development since its inception, as well as our construction partners at ModuleCo and IHP Vinci who have delivered us this fantastic facility in short order.”



Read more about this project.



Learn more about our surgical hubs and modular operating theatres.
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